Bottle Filling Lines

Automatic Litchi Drink Filling Machine With Unscrambler

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Fully automatic 10-head gravity bottle filling line with integrated unscrambler and rinser — 8000 BPH at 120 BPM, 100 ml to 5 L bottles, SS304 build, PLC with HMI control and 1-year warranty.

Product Overview

Automatic Bottle Filling Machine is a high-speed, efficient machine designed to fill liquids into bottles accurately and consistently. Suitable for products like water, milk, juice, oils, and other free-flowing liquids, it ensures hygienic handling, precise filling, and reduced spillage. Widely used in food, beverage, and chemical industries, it improves production efficiency and maintains consistent product quality.

Key Highlights

Integrated unscrambler, rinser and filler in a single line
Filling capacity of 8000 BPH at 120 bottles per minute
10-head gravity filling for accurate, repeatable dosing
Bottle capacity from 100 ml to 5 L; fill range 20–200 ml
SS304 contact parts for hygienic juice and beverage handling
PLC with HMI control for easy setup and monitoring
Servo bottle handling with ball screw and pneumatics
CIP-ready design with cleaning at temperatures up to 90 °C
High filling accuracy of ±1% with no-bottle-no-filling logic
5 kW three-phase drive on 415 V supply with 1-year warranty

Technical Specifications

  • Filling ProductJuice
  • Machine AutomationAutomatic
  • Filling Capacity8000 BPH
  • Filling Speed120 BPM
  • Capacity100 ml to 5 L
  • Filling Range20 ml to 200 ml
  • No Of Heads10 Head
  • Automation GradeFully Automatic
  • Container TypeBottle
  • Filling TypeGravity
  • Warranty1 Year
  • Driven TypeMechanical, Electric
  • Body MaterialSS304
  • Bottle MaterialHDPE
  • Power Consumption5 kW
  • Power Supply415 V Three Phase
  • Phase TypeThree Phase
  • Control SystemPLC with HMI
  • BrandCIVET
  • Country of OriginMade in India
  • Minimum Order Quantity1 Piece

* Specifications may vary based on customization requirements

Bottle Unscrambler

Bulk bottles are placed or dumped into a bin from where the unscrambler places, orients and stabilises them at high speed — no manpower required. The unscrambler operates intermittently to stay synchronised with the filler.

  • Volume150 ml
  • Speed120 BPM
  • ShapeAs Per Sample
  • Electrical480 VAC, 3 Phase, 50/60 Hz

Bottle Rinsing

Servo motorized positioning (Delta)
10-head rinsing nozzles, timer-based with flow control valve
Electromagnetic timer-based spray nozzle with ball valve for individual spray pressure
Synchronized and interlocked with main machine operation
Pneumatic linear input gate
No-bottle-no-rinsing system minimises water loss
Drain water guard with ball valve
  • Water Pressure20 LPM
  • Air6 kg
  • Electrical1 kW

Bottle Filler

  • Filling Head10 Head Nozzles
  • Filling Temp. of Product40 – 45 °C
  • Filling Volume160 ml
  • HMITouch Screen (Delta)
  • PLCDelta
  • Production Speed120 BPM
  • FoilAluminium 100 Micron+
  • Rewinding SystemMotorized (24 V DC Motor)
  • UnwindingMotorized
  • Premade CapPneumatic SMC
  • Transferring PathMechanical SS Chute
  • Bottle HandlingServo with Ball Screw & Pneumatics
  • SealerMotorized

Highlights

Positive bottle handling
CIP configuration in stop condition with indication and CIP time tracking
CIP at temperatures up to 90 °C
Motorized nozzle up/down system
Machine contact parts made in SS #304
No-bottle-no-filling logic
Precise filling valve — drip-free on bottle neck and shoulder
High filling accuracy of ±1%
Individual nozzle fill volume adjustment via HMI (no tools required)
Bottle Filling Lines

Automatic Litchi Drink Filling Machine With Unscrambler

Fully automatic 10-head gravity bottle filling line with integrated unscrambler and rinser — 8000 BPH at 120 BPM, 100 ml to 5 L bottles, SS304 build, PLC with HMI control and 1-year warranty.

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Our Commitment

  • Installation Support

    Expert setup & commissioning

  • Operator Training

    Comprehensive team training

  • 24/7 Support

    Round-the-clock assistance

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